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Plate Exchanger Maintenance

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MechPro Inc. offers 24/7 emergency Plate Exchanger Maintenance for industrial application heat exchangers.  MechPro also carries an inventory of both common and hard to find gaskets for plate heat exchangers (PHE).

Plate Heat Exchangers consists of a pack of corrugated metal plates with portholes for the passage of two fluids in which heat transfer will occur. The plate pack with associated rubber gaskets is assembled between a fixed frame plate and a movable pressure plate and is compressed by tightening bolts for the plate pack. The plate gaskets seal the interplate channel and direct the two fluids into alternate channels.

The number of heat exchanger plates is determined by the flow rate, physical properties of the two fluids, pressure drop and temperature program. The plate corrugations promote fluid turbulence and support the plates against differential pressures.

The frame plate and the pressure plate are suspended from an upper carrying bar and located by a lower guiding bar, both of which are fixed to a rigid support column. Connections are typically located in the frame plate.

Risk of PHE downtime can be substantially lessened by committing to a regularly scheduled inspection and maintenance routine with MechPro Inc.

 

Chemical Cleaning Heat Exchangers

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Chemical Cleaning Heat Exchangers

Fact: Heat Exchangers are prone to fouling which reduces heat transfer adding to production costs.  Mitigation steps include monitoring the performance of the heat exchanger and scheduling routine cleaning and service with MechPro Inc.

MechPro has a range of CIP (Cleaning-In-Place) processes  and cleaning agents for heat exchangers.  Selecting a suitable combination of cleaning agents and cleaning process parameters to effectively clean your heat exchanger without having any negative effect on the materials is critical to continued productivity. Using specially developed non-toxic cleaning agents with low environmental impact, MechPro can quickly and easily provide in-line cleaning for your heat exchangers  without having to dismantle your equipment, adding significant cost savings.

The main types of fouling encountered in process heat exchangers include:

  • Particulate fouling
  • Corrosion fouling
  • Biological fouling
  • Crystallization fouling
  • Chemical reaction fouling
  • Freezing fouling

Chemical cleaning of heat exchanger components has better results than solely using traditional hydroblasting methods, which ultimately enables better flow and heat transfer rates, less time and lower cost for completing the project and less down time.

 

Plate Heat Exchanger Gaskets

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Plate Heat Exchanger Gaskets

MechPro carries a large supply of rubber gaskets manufactured to OEM specs for major brand Plate & Frame Heat Exchangers.

We offer 24/7 Emergency Service and Expedited Shipping.

We carry a wide range of the highest quality gaskets to precisely fit all sizes of plate heat exchangers.

MechPro has been serving the heat exchanger gasket needs of chemical, food, energy and high tech markets for the better part of a decade.

Call Us today at 1-800 249-6709 for a free quote on your Plate Heat Exchanger gasket replacement needs.

Heat Exchanger Plate Cleaning

Heat Exchanger Plate Cleaning

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Heat Exchanger Plate Cleaning Before and After by MechPro Inc.Heat Exchanger Plate Cleaning

MechPro Inc. has earned a reputation as the professional heat exchanger  plate cleaning specialists who are capable of restoring plates back to OEM performance standards on time and on budget.

Depending on the job specs, our methods include high-pressure water cleaning, hand scrubbing if necessary, steam pressure cleaning, and chemical bath immersion.

MechPro Inc. heat exchanger plate cleaning services meet all state and federal environmental standards and guidelines for liquid and solid waste treatment and disposal.

MechPro also provides heat exchanger plate re-gasketing and dye-penetrant testing services.

Regularly scheduled proactive heat exchanger plate cleaning will prolong the life of your plates.

Call MechPro Inc. today at 1-800 249-6709 for a free cost estimate on your heat exchanger plate cleaning needs.

 

Marine Heat Exchanger Repair

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Marine Heat Exchanger Repair

Marine heat exchanger repair service capabilities of MechPro Inc. include single tube plugging, descaling, reconditioning, re-tubing, and re-building. MechPro Inc.  also repairs heat exchanger parts. Pre-service inspection and diagnostics as well as post-service testing and inspection services are offered.

Call MechPro Inc. today at 1-800 249-6709 for all of your marine heat exchanger repair needs.

Heat Exchanger Gasket

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Heat Exchanger Gasket

Have you ever had trouble finding the right heat exchanger gasket for your plate heat exchanger?  Older models, discontinued units, and obscure foreign parts can cause unexpected delays in getting your unit back online after both scheduled and unscheduled downtime. MechPro Inc. is available to assist in identifying, locating and procuring the exact heat exhanger gasket to meet your requirements.

Call MechPro Inc. today at 1-800 249-6709 for assistance with your heat exchanger gasket needs.